IML Label Injection Molding for PP Water Basin

This IML Label Injection Molding for PP Water Basin is the result of Zhongyu's factory optimizing the formulation and printing process for the irregularly shaped curved surfaces. The film material is supplied to the injection molding manufacturer in rolls or die-cut sheets. After injection molding, the film completely integrates into the wall layer of the basin body, and the entire cartoon image is sealed inside the plastic interlayer.

Why is it suitable for asymmetrical bathtubs?

Multi-directional deformation compatibility

Safe for infants and children

Chemical water resistance

Compliance with export recycling

Improvement of injection molding defects

Multiple supply forms

Custom IML Waterproof In Mold Label for Household Product Specifications

Project practical experience accumulation

We have multiple cases of IML Label Injection Molding for PP Water Basin, familiar with the multi-directional stretching characteristics of elliptical-shaped parts, and proficient in developing film materials for complex panoramic cartoon and IP illustration patterns.

All printing, substrate modification processing is completed in the factory's dust-free workshop, without outsourcing, and each batch retains complete process inspection archives to achieve full material traceability.

The factory builds an injection molding simulation testing workstation for asymmetrical parts, and by obtaining the 3D drawings of the bathtub, it can simulate the stretching states of different curved surfaces and identify the risk of cartoon pattern distortion during the sample stage.

For infant and children products, we select compatible inks and substrate raw materials, implement stricter raw material entry standards, and can provide complete material inspection data for foreign trade customers, matching the entry norms of infant and children products in multiple countries.

Taking into account both small batch prototyping of new products and large-scale foreign trade orders, our own production line can flexibly schedule production to ensure stable supply of infant and children bathtub projects.

IML Label Injection Molding Production Process

1. Gravure printing on PET/PP film and Lamination

2. Cutting into standard label sheets

3. Automatic robot places labels into injection mold cavity

4. Plastic melt injection, film and plastic melt into one piece

5. Demold finished IML plastic products directly

FAQ

Q: How can the deformation of the cartoon pattern on the special-shaped bathtub after injection molding be improved?

A: Based on the 3D surface data of the bathtub, adjust the film material and add pre-compensation for shape deformation to reduce pattern distortion.

Q: Can we only purchase the roll material and do the die-cutting ourselves?

A: We support the supply of roll material and will also provide reference for the tolerance of the special-shaped die-cutting.

Q: Can this film be used in the baby and toddler bathing contact scenarios?

A: Select baby and toddler grade raw material combinations, and provide corresponding material inspection reports.

Q: Can the old mold not be modified and directly switch to the IML embossing process?

A: We need to evaluate the mold structure and embossing tooling, and determine the feasibility of the modification.

Q: For the new product development of the special-shaped bathtub, what is the minimum sample order quantity for the IML film?

A: We have a small roll sample specification, and will calculate the specific quantity based on the bathtub size.

Q: Can the entire printing processing procedure be outsourced?

A: All processes are completed in the dust-free workshop of our factory, and the batch data is fully archived.

Q: Will there be color differences between batches for the multi-color cartoon pattern?

A: Lock the raw material brand, implement color control, and strictly control the color fluctuation of each batch.