IML Label PP Tables and Chairs by Injection Molding

The China IML Label PP Tables and Chairs by Injection Molding produced by Zhongyu's manufacturer undergoes a complete closed-loop process from manuscript review and membrane material customization, die-cutting, to connection with injection molding trial molds, focusing on the safety attributes and mass production stability of children's household products, and providing a complete set of decorative solutions for domestic and foreign table and chair manufacturers.

IML Label Injection Molding Production Process

1. Gravure printing on PET/PP film and Lamination

2. Cutting into standard label sheets

3. Automatic robot places labels into injection mold cavity

4. Plastic melt injection, film and plastic melt into one piece

5. Demold finished IML plastic products directly

Manufacturing process

1. Review of drawings and original manuscripts: Receiving 3D models of tables and chairs from customers and cartoon design manuscripts, analyzing the arc curvature of the seat surface, predicting the injection molding stretching deformation, making process corrections for the patterns to avoid distortion of the graphics after molding.

2. Selection of membrane materials and inks: Selecting membrane materials and eco-friendly inks based on the contact requirements for children's products and the characteristics of PP raw materials, matching the injection molding temperature for the stool surface, and determining the printing parameters.

3. High-precision intaglio printing: Completing multi-layer color printing in a dust-free workshop, restoring the gradient of illustrations and small pattern elements, performing curing and static treatment after printing to eliminate internal stress of the ink.

4. Precise contour die-cutting: Completing die-cutting according to the circular outer contour of the stool surface, controlling edge tolerances, and adapting to the positioning dimensions for embedding labels in the injection mold.

5. Pre-inventory full-item inspection: Conducting random checks on printing colors and size tolerances, performing simulated surface stretching verification, and eliminating off-set printing, partial printing defects, and other substandard products.

6. Delivery and trial mold coordination: Packaging and delivering the label finished products, providing reference for embedding label operations, collaborating with customers to complete machine trial molding, and adjusting parameters based on the actual molding state.

Advantages of this product compared to the ordinary model

1. Higher contact safety

2. Strong adaptability for arc-shaped stool surface molding

3. Higher pattern durability

4. Higher overall appearance integration of the finished product

5. Facilitates post-production recycling and processing

6. Simplifies factory processes

Custom IML Waterproof In Mold Label for Household Product Specifications

Our services

- Preliminary Process Evaluation Service

Upon receiving the 3D drawings and design drafts of IML Label PP Tables and Chairs by Injection Molding, we offer free assessment of surface deformation, provide suggestions for manuscript revisions, and identify molding risks in advance.

- Customized Film Material Ink Blending

For the children's home environment, adjust the hardness of the film material and the ink system as needed, and match the corresponding safety testing standards for the products.

- Sample Verification Support

Provide small batch samples, support customers to conduct injection molding trial molds, and iterate label parameters based on the feedback from the trial molds.

- Full Chain Production Traceability

All printing and die-cutting are completed in our own dust-free workshops, without outsourcing to external factories. Each batch retains production and testing records.

- Flexible Order Acceptance

Small batch prototyping and verification for new products, as well as large-scale export orders, can all be accepted. Suitable for different stages of new product development and stable mass production.

- Mass Production Technology Collaboration

During the mass production stage, provide embedding marking tools, reference suggestions for injection molding processes, and assist customers in stabilizing production yield.