PP Paint Bucket IML Label Injection Molding

Unlike ordinary daily-use IML films, this PP Paint Bucket IML Label Injection Molding produced by Zhongyu's factory focuses on high-precision commercial LOGOs, complex multi-color block layouts, and small-sized explanatory text, and ensures the reproduction accuracy after injection molding.

Custom IML Waterproof In Mold Label for Daily Chemical Packaging Product Specifications

Product details

Bucket body stretching adaptation

Perform stretching adaptation on the large-diameter straight barrel body to ensure that the LOGO and small-sized parameter text do not deform or become blurry after injection molding, guaranteeing the complete presentation of the brand logo.

Flange anti-compression performance

Adapt to the barrel flange compression working conditions, optimize the anti-compression performance of the film material, reduce wrinkling and pattern shift at the barrel mouth position due to pressure, etc., during mass production.

Resistant solvent ink formula

The ink system is adapted to the chemical packaging scenario, can withstand the erosion of solvent volatilization from coatings, and reduces the risk of ink migration and color bleeding during long-term storage.

High-precision die-cutting dimensions

The film material size matches the tolerance of the coating bucket circumference, the die-cutting dimensions are precise, reducing the difficulty of positioning the embedded label, and adapting to the high-speed injection molding embedded label production line of the coating bucket.

Batch simulation injection verification

Perform bucket type simulation injection verification for each batch of film materials, check the display effect of color blocks, small symbols, and warning signs after forming, and intercept production risks in advance.

IML Label Injection Molding Production Process:

1. Gravure printing on PET/PP film and Lamination

2. Cutting into standard label sheets

3. Automatic robot places labels into injection mold cavity

4. Plastic melt injection, film and plastic melt into one piece

5. Demold finished IML plastic products directly

Green sustainability

Material of the same origin recyclable

Low migration environmentally friendly ink

Edge waste recycling

Save packaging materials

Compliance traceability support

Surface effect

- Achieve high-gloss finish, high color saturation, clear edges of color blocks, and prominent visual expression of the LOGO.

- Support matte soft surface effect, reduce strong light reflection, improve the reading experience of the bucket body explanatory text.

- Can be made into simulated metallic silver texture, without additional coating, replicate the texture of the metal bucket, and reduce packaging modification costs.

- Stable multi-color printing, large areas of solid color do not easily produce water纹 stripes， balancing the output of the main pattern and small warning text.

- The pattern is embedded in the barrel wall， no ink on the surface， less wear and tear from friction and impact， and stable appearance during long-term storage.

FAQ

Q: How to deal with the problem that the small-sized warning text injection molded part is prone to deformation due to the large diameter coating bucket IML film?

A: Make pre-compensation for the 3D data of the bucket body to optimize the stretching performance of the film material and ensure the clarity of the small text.

Q: Can we only purchase the roll material and complete the die-cutting processing by ourselves?

A: We support the supply of roll material and provide reference standards for die-cutting tolerances simultaneously.

Q: Can this PP Paint Bucket IML Label Injection Molding come into contact with the environment where the coating solvent volatilizes?

A: Select a chemical packaging-specific ink formula, and provide corresponding material testing data.

Q: The original coating bucket mold does not need to be modified. Can we directly switch to the IML embossing process?

A: We need to evaluate the mold and embossing tooling, and confirm the feasibility of process modification.

Q: What is the minimum sample order quantity for the new IML film of the coating bucket product?

A: We support sample production with small rolls, and the specific quantity will be calculated based on the bucket size.

Q: Are the printing and film material post-processing processes outsourced for processing?

A: All processes are completed in the dust-free workshop of our factory, and the production records of each batch are fully archived.

Q: Will there be obvious color differences in large-area solid-color printing across different batches?

A: Lock the raw material brand, implement color control, and strictly control the color difference fluctuation of each batch.