PP Tableware Injection Molding IML Label

This process of Zhongyu's China PP Tableware Injection Molding IML Label completely eliminates the traditional labeling method. The label integrates with the container and cannot be peeled off. It also possesses waterproof, oil-resistant, acid and alkali-resistant, and abrasion-resistant properties.

Technical Barrier

The core technology of Zhongyu's in-mold label film material lies in the coordinated matching of materials and processes:

1.Multi-layer film structure

2.High-precision printing capability

3.Strict molding compatibility

4.High-performance base material support

Custom IML Waterproof In Mold Label for Household Product Specifications:

Workshop Quality Control

Zhongyu has established an intelligent quality control system covering the entire process to ensure the consistency and reliability of the film material production:

1.Clean production environment

The factory has a 100,000-level GMP cleanroom and is equipped with a 10,000-level silk-screening area, combined with constant temperature and humidity control, effectively eliminating dust point pollution and ensuring no flaws in the printed patterns.

2.Full-process Quality Control

From raw material procurement, pre-processing, printing, cutting to packaging, each step follows ISO9001 and other system standards.

3.Precision Inspection Equipment

Using light-blocking testers and other tools to inspect the film sheets, strictly controlling issues such as double images, light leakage, and color differences.

4.Strict Environmental and Food Safety Certifications

The product has passed ISO22000 food safety management system and EU BRCGS global standards certifications, meeting international hygiene requirements.

IML Label Injection Molding Production Process

1. Gravure printing on PET/PP film and Lamination

2. Cutting into standard label sheets

3. Automatic robot places labels into injection mold cavity

4. Plastic melt injection, film and plastic melt into one piece

5. Demold finished IML plastic products directly

Design Empowerment

The film material printing can achieve extremely high resolution, support complex patterns, gradients, and multi-color overprinting, meeting the appearance requirements of high-end brands.

The PP Tableware Injection Molding IML Label offers various processing options such as matte, glossy, rainbow, metallic, and transparent, allowing for the shaping of different tactile and visual styles according to the positioning.

The label integrated into the side wall can increase the container's compressive strength by 20%. At the same time, the complexity of the complete equipment and process builds a natural anti-counterfeiting barrier, effectively preventing counterfeiting.

FAQ

1. What materials is your PP Tableware Injection Molding IML Label mainly suitable for?

Our film material is mainly applicable to PP material injection molded products (such as plates, cups, containers), and also supports PS, AS, PC, ABS and other materials. The specific selection depends on project matching tests.

2. How many colors of printing can the film material support?

Our intaglio printing machine supports up to 10 colors of high-precision overprinting, which can meet the requirements of complex designs.

3. What is the dust-free level of your factory?

We have a 10,000-level dust-free printing workshop and a 100,000-level GMP dust-free workshop. Through constant temperature and humidity control, we ensure stable printing quality, especially suitable for food-grade packaging needs.

4. Is your IML film material recyclable?

Yes. Since the membrane material and the base material are often the same type of material (such as PP), they can be crushed and recycled as a whole after injection molding, which is more environmentally friendly.

5. What certifications has your factory obtained?

We have obtained ISO9001 quality system, ISO22000 food safety system, and EU BRCGS global standard packaging material product certification.

6. How can I obtain samples for testing?

You can contact us to provide existing label samples for size and process testing. The samples are free of charge, but the shipping cost needs to be borne by yourself.

7. What is your minimum order quantity (MOQ) and delivery time?

The regular design MOQ is 3000 square meters. The normal production cycle is approximately 10-15 days, which depends on the order quantity.